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العنوان
Effect of processing parameters on the quality of hot dip
galvanizing of cold rolled steel /
المؤلف
Shehata, Mustafa Ahmed Ebrahim.
هيئة الاعداد
باحث / Mustafa Ahmed Ebrahim Shehata
مشرف / Sayed Sabet Abd El Rehim
مشرف / Zeinab Abd El Hamid Abd El Aziz
مناقش / Ali Abd El Rahman Ahmed Abou Shama
تاريخ النشر
2016.
عدد الصفحات
P 192. :
اللغة
الإنجليزية
الدرجة
ماجستير
التخصص
فيزياء المادة المكثفة
تاريخ الإجازة
1/1/2016
مكان الإجازة
جامعة عين شمس - كلية العلوم - قسم الفيزياء
الفهرس
Only 14 pages are availabe for public view

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from 192

Abstract

Metals play a very vital role in our daily life. Steel has always been the most favored and widely used material because of its excellent strength, formability, economics of production, and its ability to recycle indefinitely. The primary quality of steel, the physical and mechanical strength, is compromised when corrosion reaches a critical point. The service life of a structure depends on the rate of reaction between the steel and its environment. The rate of reactions depends on the nature and concentration of the corrosive agents present in the environment. Hence, most of the energies and research has been involved in reducing corrosion of steel. The most popular and most widely process used for corrosion protection of steel by hot dip galvanizing process.
Although the science and technology of hot dip galvanizing have improved significantly over the years, it is still a challenge to produce high-quality coatings for decorative and constructional applications. Hot dip galvanizing layer completely covers the steel surface and protects it from the corrosive action of its environment corrosion by providing a thick, tough metallic zinc envelope. The galvanized coating provides outstanding abrasion resistance. There are some significant problems concerning the forming of galvanized sheet steels need to be solved. The two most significant problems are those of the coating effect in friction and coating damage during forming, depending on the flow and fracture behavior of the coating material. characterization of the coating in terms of its microstructure would be a first step in understanding the forming characteristics of galvanized sheet steels. The formability of zinc layer is influenced by many factors such as chemical composition of the substrate, kind and quantity of alloying elements in zinc bath. Therefore, the objective of this thesis was to study the effect of operating conditions on the hot dip galvanizing process. Moreover, the influence of different kinds and quantities of alloying elements in zinc bath and silicon contents of steel composition has been studied. The mechanical and chemical properties of the galvanized layer have been investigated.
The present thesis comprises four chapters:
Chapter 1: It includes dissertation presents a comprehensive introduction and literature review of the subject serving a background against which the problem under investigation may be solved. The chapter provides information on broad range of the galvanizing process.
Chapter 2: This chapter deals with experimental procedure and involves materials, preparation method, characterization [Surface Analysis Techniques such as; Field emission-scanning electron microscope (FE-SEM), Energy-dispersive X-ray spectroscopy (EDS, EDX), Corrosion Test such as; Potentiodynamic Polarization Test, Salt Spray Test and X-ray diffraction (XRD)
Chapter 3: The third chapter deals with the experimental results and discussion.
Chapter 4: Deals with conclusions that may draw from the presented investigation and briefly summarized at the end of the thesis. The last part contains the references used in this study.
The main results are summarized as follows:
The microstructure and composition of the substrate strongly affect the desired coating properties. Nevertheless, the influence of the magnesium, tin on coating thickness is relevant added in small quantities in a molten bath of Zn, also the quality and microstructure of the coating is affected by these small amounts of Mg and Sn in the bath. Electrochemical corrosion tests results confirm that the quality of the coating is affected by the amount of Mg and Sn in the bath. Also hot dip galvanizing of steel with different Si contents that operated at optimum conditions, show a desired effect for coating thickness, quality and microstructure of the coating and electrochemical corrosion tests by increasing of Si contents in steel composition.