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Abstract This work is divided into three parts The first part include a study of the effect of fumed silica, zirconium silicate and irradiation dose as well as N, N-m-phenylenedimaleimide coagent on the physical and mechanical properties of EPDM rubber nanocomposites. Ethylene-propylene-diene rubber (EPDM/ nanofiller) composites were prepared and crosslinked by gamma radiation. The nanocomposites either containing 40 phr of fumed silica, 40 phr of zirconium silicate, separately, or different ratios from both ranging from 30:10 to 10:30, respectively. The effect of fumed silica and zirconium silicate nanoparticles, on the thermal, electrical and mechanical properties of the -irradiated EPDM rubber nanocomposites was elaborated. from the obtained result we can conclude the following: 1- The effect of irradiation dose (0 - 200 kGy) on the values of TS for the all nanocomposites increased with increasing irradiation dose reaching their maximum values at about 100 kGy and after that, the values of TS decreased on increasing the irradiation dose up to 200 kGy. Whereas the values of (E %) for the all nanocomposites decreased with increasing of the irradiation dose. 2- The nanocomposite containing 40 phr fumed silica has the highest tensile strength and by partially replacement of fumed silica with zirconium silicate, the tensile strength decreased but the elongation relatively increased and the nanocomposite containing 40 phr fumed silica has the lowest elongation over the all irradiation doses considered.3- The tensile strength values of the nanocomposites containing coagent are better compared with those obtained for the samples without coagent at the all absorbed doses considered. 4- The values of solubility in toluene of EPDM decreased sharply with increasing the irradiation dose from 25 to 100 kGy then decreased with slow rate up to 200 kGy. 5- The values of the solubility for the EPDM composite containing 40 phr zirconium silicate were the highest over the all irradiation doses considered and at the same time, the irradiated samples up to 25 kGy are completely soluble. 6- The solubility increased by the replacement of fumed silica by zirconium silicate. 7- The Swelling (SW) in toluene noticeably decreased with increasing irradiation dose from 25 to 100 kGy after that the SW values have almost leveled off up to 200 kGy. This may be due to the formation of cross-links under the effect of radiation. 8- The swelling value of the nanocomposite samples containing the highest content of fumed silica (40 phr) is the lowest and by the replacement of fumed silica by zirconium silicate, the swelling values increased reaching maximum value at zero content of fumed silica (40 phr zirconium silicate). 9- The irradiated nanocomposites containing coagent has lower swelling and solubility values than those nanocomposites without coagent. 10- The nanocomposites irradiated to 100 kGy have the best mechanical properties; hence the thermal, electrical and morphology have been studied at that irradiation dose.11- The volume resistivity increased with increasing the level of fumed silica. Hence, the nanocomposite containing 40 phr of fumed silica has the highest volume resistivity. 12- The volume resistivity of the all nanocomposites decreased by the addition of 5 phr N, N-m-phenylenedimaleimide coagent. 13- The TG and DTG curves shafted to higher temperature values with the replacement of fumed silica by zirconium silicate, T comp and Tmax of the nanocomposites increased also. This indicates that the thermal stability of the samples is increased with the increasing of zirconium silicate content in the irradiated nanocomposites. 14- T 10% of the all nanocomposites above 400 0C, indicating high thermal stability. 15- T 10% of the nanocomposites increased with the increase of zirconium silicate content; so the T 10%, of the sample containing 40 phr zirconium silicate was 10 °C higher than that of the sample containing 40 phr fumed silica. Besides, Tonset, Tcomp and Tmax of the sample containing 40 phr zirconium silicate are 22 °C, 21 °C, and 16 °C higher than those of the sample containing 40 phr fumed silica, respectively. 16- The Tonset, Tcomp and Tmax temperatures of the nanocomposites with coagent shifted toward higher temperatures compared to those of the nanocomposites without coagent, indicating the enhancement of thermal stability of nanocomposites with coagent.17- The char residue formation and the activation energy of the composites have been increased with the increase of zirconium silicate content in the samples. 18- It can be concluded that EPDM/fumed silica and zirconium silicate composites irradiated to 100 kGy are characterized by having good thermal and electrical insulation properties. The second part include a study of the effect of - irradiation doses, and fumed silica on the physical and mechanical properties of EPDM rubber / nanocomposite containing 10 phr modified montmorillonite nanoclay (OMMT). EPDM/ nanocomposites have been prepared by incorporating various percentages of fumed silica (10, 20, and 30 phr) onto EPDM/OMMT rubber nanocomposite and crosslinked by gamma radiation. The effect of OMMT and fumed silica content on the mechanical, electrical and thermal properties of the nanocomposites was investigated. from the obtained results we can conclude the following: 1- The effect of irradiation on the values of TS for the all nanocomposites increased with increasing the irradiation dose reaching their maximum values at about 50 kGy and after that, the values of TS decreased on increasing the irradiation dose up to 200 kGy. Whereas the values of (E %) for the all nanocomposites decreased with increasing the irradiation dose. 2- The nanocomposite containing 30 phr fumed silica has the highest tensile strength and the lowest elongation over the all irradiation doses considered.3- The tensile strength values of the nanocomposites containing coagent are better compared with those obtained for the samples without the coagent at the all absorbed doses considered. 4- The SN values attained by the all nanocomposites have decreased on increasing the irradiation dose. 5- The SN values have decreased with increasing the degree of fumed silica loading at the same irradiation doses. 6- The values of solubility of EPDM decreased with increasing the irradiation doses. 7- The solubility decreased by increasing of the fumed silica concentration. 8- The nanocomposites containing coagent has lower swelling and solubility values than the nanocomposites without the coagent. 9- The nanocomposites irradiated to 50 kGy have the best mechanical properties; hence the thermal, electrical and morphology of the nanocomposites irradiated to 50 kGy have been studied. 10- The volume resistivity increased with increasing the level of fumed silica. i.e., the nanocomposite containing 30 phr of fumed silica has the highest volume resistivity. 11- The volume resistivity decreased by the addition of 5 phr N, N-m-phenylenedimaleimide coagent. 12- The TG and DTG curves shafted to higher temperature with the addition of fumed silica, Tcomp and Tmax of the composites increased also. This indicates that the thermal stability of the samples is increased with the increasing of fumed silica content in the nanocomposites. 13- T 10% of the composites increased with the increase of fumed silica content; so the T 10%, of the sample containing fumed silica 30 phr was 23 °C higher than that of the sample without fumed silica. 14- The Tonset, Tcomp and Tmax of the sample containing 30 phr fumed silica are 22 °C, 13 °C, and 11 °C higher than those of the sample without fumed silica, respectively. 15- The char residue formation and the activation energy of the nanocomposites have been increased with the increase of fumed silica content in the samples. The increase in the activation energy indicate that some stable compounds was formed during decomposition that required higher energy for thermal decomposition. 16- The Tonset, Tcomp and Tmax temperatures of the nanocomposites with coagent shifted toward higher temperature compared to that of the nanocomposites without the coagent, indicating the enhancement of thermal stability of the nanocomposites with the coagent. 17- . It can be generally concluded that EPDM/nanoclay and fumed silica composites irradiated to 50 kGy are characterized by having good thermal and electrical insulation properties and the nanocomposite containing 30 phr fumed silica is the best.The third part include a study of the effect of N, N-mphenylenedimaleimide coagent and modified cerium oxide on the physical and mechanical properties of -irradiated EPDM rubber/ montmorillonite clay nanocomposite. The high temperature resistant EPDM rubber-nanocomposites containing 10 phr montmorillonite nanoclay, different concentration of the modified cerium oxide (2, 5, 10 phr) and N, N-m-phenylenedimaleimide coagent were prepared. from the obtained results we can conclude the following: 1- The effect of irradiation dose on the values of the TS for the all nanocomposites increased with increasing irradiation dose reaching their maximum values at about 50 kGy and after that, the values of TS decreased on increasing the irradiation dose up to 200 kGy. Whereas the values of (E %) for the all nanocomposites decreased with increasing the irradiation dose. 2- The nanocomposite containing 5 phr modified cerium oxide has the highest tensile strength and the lowest elongation over the all irradiation doses considered. 3- The tensile strength values of the nanocomposites containing coagent are better compared with those obtained for samples without coagent at the all absorbed doses considered. The increase of tensile strength value at the low irradiation doses is higher than that at high irradiation doses. 4- The values of solubility of EPDM nanocomposites decreased with the increase of the irradiation dose from 25 kGy to 50 kGy and the rate of decreasing of the solubility is high in the range of the irradiation dose from 50 kGy to 100 kGy then decreased with slow rate up to 200 kGy.5- The values of solubility for the EPDM nanocomposite containing 5 phr cerium oxide were lower than those of the others nanocomposites over the all irradiation doses range. 6- The solubility value decreased by increasing the cerium oxide concentration up to 5 phr cerium oxide after that solubility increased by increasing cerium oxide concentration. 7- The SW value decreased with increasing irradiation doses 8- The swelling value of the nanocomposite containing 5 phr cerium oxide is the lowest. 9- The nanocomposites containing coagent has lower swelling and solubility values than the nanocomposites without coagent. 10- The nanocomposites irradiated to 50 kGy have the best mechanical properties; hence the thermal, electrical and morphology of the nanocomposites irradiated to 50 kGy have been studied. 11- The volume resistivity increased with increasing the level of cerium oxide. Hence, the nanocomposite containing 10 phr of cerium oxide has the highest volume resistivity. 12- The volume resistivity decreased by the addition of 5 phr N, N-m-phenylenedimaleimide coagent and irradiated to 50 kGy. 13- The TG and DTG curves shafted to higher temperature with the addition of cerium oxide, Tcomp and Tmax of the nanocomposites increased also. This indicates that the thermal stability of the samples is increased with the increasing of cerium oxide content in the nanocomposites. 14- All the nanocomposites exhibit high initial weight loss temperature (Tonset) up to 390 0C, indicating high thermal stability.15- The temperature of the initial loss, Tonset of the composites raised with the increase of cerium oxide content; i.e, the T onset, of the sample containing 10 phr cerium oxide was 20 °C higher than that of the sample without cerium oxide. 16- T10%, Tmax and Tcomp of the sample containing 10 phr cerium oxide are 20 °C, 14 °C, and 23 °C higher than those of nanoclay only, respectively. 17- The char residue formation and the activation energy of the nanocomposites have been increased with the increase of cerium oxide content in the samples. 18- The Tonset, Tmax and Tcomp temperatures of the nanocomposites with coagent shifted towards higher temperature compared to those of the nanocomposites without coagent, indicating the enhancement of thermal stability of nanocomposites with coagent. 19- It can be generally concluded that EPDM/nanoclay and cerium oxide composites, enhanced with coagent and irradiated to 50 kGy are characterized by having good thermal and electrical insulation properties and hence, it may has wide industrial applications as good thermal and electrical insulating materials. |